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Converting Lasers

High-speed laser systems for scoring, perforating, and cutting flexible packaging and other materials with precision and efficiency.

Fast. Clean. Engineered for high precision laser converting.

Macsa ID SPA – CO₂ Converting Laser System

The Macsa ID SPA–CO is a high performance CO₂ converting laser engineered for precision scoring, perforation, venting and micro cutting of flexible packaging materials. Built on Macsa’s modular SPA (Scalable Product Architecture) platform, SPA – CO delivers clean, consistent material removal without blades, dies, wear parts, or mechanical contact – enabling faster changeovers, higher accuracy and reduced maintenance compared to traditional mechanical converting systems.

Designed for high speed lines and modern flexible packaging requirements, SPA –  CO supports easy open features, controlled atmosphere perforation, vent patterns, tear strips and custom laser scribed designs. Its CO₂ wavelength is ideal for films, laminates and paper based structures, providing clean edges, accurate depth control and excellent process stability even in demanding production environments.

  • High speed CO₂ laser converting for scoring, venting, perforation and kiss-cutting
  • Clean, contact free processing – no blades, dies, sharpening or tool wear
  • Precise depth control for mono and multi layer flexible packaging films
  • Modular SPA architecture for simplified maintenance and long term reliability
  • Customisable laser patterns for tear strips, venting holes, opening aids and MAP perforation
  • Suitable for laminated, coated and film based packaging materials
  • Easy integration into slitters, rewinders, pouch machines and converting equipment
  • Low maintenance with no mechanical wear parts and minimal downtime
  • Consistent quality at high line speeds, ideal for demanding FMCG formats

  • Flexible packaging – pouches, sachets, bags, flow wraps, stand up pouches

  • Easy open features – tear lines, laser scoring, controlled peel

  • Produce venting – micro and macro perforation for MAP

  • Food packaging – bakery, produce, snacks, ready meals

  • Industrial and technical films – kiss cutting and controlled material removal

  • Pouch converting lines – laminators, slitters, rewinders, FFS and pouch machines

Result Group offers the Macsa SPA – CO fully configured for your films, speeds and converting needs – whether you require laser scoring, venting, perforation or custom scribing patterns. We support you with integration into existing converting equipment, pattern development, sample testing, installation, commissioning and operator training. With local service, spare parts and ongoing optimisation, we ensure your converting laser runs reliably with maximum precision and productivity.

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Precise. Powerful. Engineered for high definition laser converting.

Macsa ID SPA – Fibre Converting Laser System

The Macsa ID SPA-Fibre is a high performance converting laser designed for applications requiring extremely fine, high contrast and controlled material removal across technical films, foils, metalised layers and engineered packaging structures. Built on Macsa’s modular SPA (Scalable Product Architecture) platform, SPA-Fibre provides exceptional accuracy and depth control – making it ideal for converting lines where mechanical tools or CO₂ lasers cannot achieve the required precision.

With its high beam stability, fine spot diameter and non contact processing, SPA–Fibre delivers clean, repeatable scoring, venting, micro cutting and kiss cutting at high speeds. It is perfectly suited for premium flexible packaging, high barrier laminates, foil based structures and applications where material distortion or burn risk must be avoided.

Designed for integration into slitters, rewinders, pouch machines and advanced converting systems, SPA-Fibre offers long term reliability with zero consumables and minimal maintenance.

  • High precision fibre laser converting for extremely fine scoring, selective ablation and microcuts
  • Excellent depth control for multilayer, metalised and high barrier laminates
  • Non-contact process — no blades, no dies, no mechanical wear
  • Ideal for technical and foil based structures where CO₂ lasers are less effective
  • Flexible beam parameters for perforation, kiss cutting, venting and micro scribing
  • Modular SPA architecture — easy access to optics and electronics, long life design
  • Clean, consistent edges with minimal heat impact or substrate deformation
  • High speed capability for modern converting lines and continuous production
  • Low maintenance with no consumables and long diode based lifespan
  • Perfect for complex patterns that require variable geometry or repeatability
  • High barrier flexible packaging – laminate scoring, selective ablation, foil micro cutting
  • Technical films – PET, PEN, PA, PP, and engineered composites
  • Foil & metalised layers – controlled thinning, venting, and precision perforation
  • Premium pouches – tear strip scoring, easy open features, shaped micro cuts
  • Pharmaceutical & medical packaging – sterile films, precision venting, trace slits
  • Industrial & electronics packaging – foil liners, niche films, high precision scribing
  • Converters requiring ultra fine detail beyond the capability of CO₂ systems

Result Group delivers the Macsa SPA–Fibre fully configured for your converting process, including optical setup, power selection, beam delivery and mechanical integration with slitters, rewinders or pouch machines. We assist with pattern development, sample testing, installation, commissioning and ongoing technical support to ensure reliable, precise converting at production speed. With local service, spare parts and long term optimisation support, we help you maximise uptime and maintain converting quality across every run.

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Ultraclean. Controlled. Engineered for delicate and high clarity converting.

Macsa ID SPA – UV Converting Laser System

The Macsa ID SPA–UV is a high precision converting laser designed for applications requiring exceptionally clean, controlled material removal on sensitive packaging substrates. Using short-wavelength ultraviolet laser energy, SPA–UV provides micro accurate scoring, perforation, selective ablation and kiss cutting — all with minimal heat impact and unmatched edge quality.

Built on Macsa modular SPA (Scalable Product Architecture) platform, the SPA–UV is ideal for laminated films, medical-grade materials, clear packaging, thin foils, sterile packs and high-value flexible packaging structures. Its low heat interaction prevents distortion, burning or shrinkage, making it the preferred choice for ultra delicate films where CO₂ or fibre lasers are too aggressive.

SPA–UV integrates seamlessly into slitters, rewinders, pouch machines and advanced converting systems, enabling premium easy-open features, breathable structures, micro vent patterns and precise laser-scribed designs — all without mechanical wear parts.

  • Non-thermal UV converting for sensitive films, foils, medical laminates and coated materials
  • Extremely fine depth control for multi-layer structures and ultra thin films
  • Cleanest edge quality of all Macsa converting technologies
  • Selective material ablation without damaging underlying layers
  • Perfect for clear and high clarity substrates that cannot tolerate CO₂ or fibre heat
  • Flexible pattern capability – micro perforation, venting, scoring, kiss cutting and controlled scribing
  • Modular SPA architecture for simplified service, upgrades and integration
  • Stable, high speed performance for modern converting lines
  • Zero consumables – no blades, dies, inks, chemicals or maintenance heavy components
  • Precision micro processing for medical, pharmaceutical and premium retail packaging
  • Medical & pharmaceutical packaging – sterile laminates, IV films, blister lidding
  • High clarity flexible packaging – clear films, coated films, retort pouches
  • Premium food packaging – top film lids, portion packs, easy open pouches
  • Security & speciality packaging – microtext, anti tamper scribing, controlled ablation
  • Technical films – optical grade plastics, lab films, engineering laminates
  • Converters requiring ultra clean edges and zero thermal distortion

Result Group supplies the Macsa SPA–UV converting system configured to your materials, speeds and required feature patterns. We support full mechanical and optical integration into slitters, rewinders and pouch systems, including pattern development, sample testing, installation and operator training. With local service engineers, spare parts and ongoing optimisation, we ensure your UV converting system delivers exceptional precision and productivity at scale

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Bidirectional. Fast. Engineered for flexible, dual direction converting.

Macsa ID BIDI – Dual-Direction Converting Laser System

The Macsa ID BIDI is a high performance converting laser designed to operate bidirectionally, allowing material to be processed in both forward and reverse web directions without repositioning or mechanical adjustments. This makes the BIDI an exceptional solution for flexible packaging converters who require maximum throughput, pattern flexibility, and reduced setup time.

Using advanced CO₂ or Fibre laser technology (depending on the configuration), the BIDI system delivers clean coding and marking, specifically unique codes or unique barcodes and even 2D codes across a wide range of films, laminates, foils, and technical substrates. Its dual direction capability eliminates workflow bottlenecks and allows converters to run multiple patterns or job types with higher efficiency and less downtime.

Designed for integration into slitters, rewinders, pouch machines, laminators and multi lane converting systems, the BIDI laser is ideal for high volume production lines where speed, accuracy and process reliability are paramount.

  • Bidirectional laser processing – forward and reverse web movement without realignment
  • High speed scoring, perforation, kiss cutting and venting for flexible packaging
  • Contact free operation 
  • Precise depth control for multi layer films, laminates and technical substrates
  • Supports CO₂ or Fibre laser sources depending on material requirements
  • Ideal for multi lane converting and lines with frequent job changes
  • Perfect for converters needing maximum flexibility in pattern direction and throughput
  • Low maintenance with zero consumables and minimal mechanical wear
  • Flexible packaging converting – pouches, sachets, multi-lane webs, flow wraps
  • Foil and laminate processing – precision ablation and thinning
  • Snack, bakery and confectionery packaging 
  • Converters requiring reversible patterns without stopping the line

Result Group provides complete Macsa ID BIDI converting solutions customised for your film structures, pattern requirements, and converting speed. We manage integration into slitters, rewinders, pouch machines and laminators, including pattern design, sample testing, installation, commissioning and training. With local service engineers, spare parts and ongoing optimisation support, we ensure your BIDI system delivers consistent precision and maximum uptime.

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